Service Documents

CNE1 CNE4-1 CNE4-2 CNE2-1 CNE6-1 1H 2H CNC18 CNC29 CNC38 CNC26 CNE3-1 CNE3-2 CNC10 CNC37 CNC9 CNC21 CNC1 CNC22 CNC6 CNB13 CNB11 CNB15 CNB10 CNC36 CNC32 CNC15 CNC16 CNC17 CNC3 CNB6 CN1 CNB4 CNC2 FG CNE6-2 CNC28 CNB2 CNC4 CNH1 CNC12 CNB12 CNH3 CNH2 CNC27 CNC30 CN9 CN13 CN21 CNC23 CNC35 CNC5 CN20 CNE2-2 CNE7 X Y PE CN4 CN5 CN12 CN1 CN2 CN1 CN2 CN4 CN2 CN3 1㨪2H 3㨪4H 7㨪8H 1H CNH1 CNH3 CNH2 2H CN22 CNC14 CN1 CN2 CN3 CN1 CN1 CN2 AC 200V㨪240V PE AC 100V㨪240V 3 1 2 4 6 5 8 45 85 43 44 50 34 33 64 66 67 65 35 36 37 38 39 40 41 42 78 79 84 68 61 62 63 60 46 48 47 49 16 17 18 21 26 88 28 29 71 27 88 26 87 27 22 31 32 12 32 14 13 24 25 25 23 70 86 CNE5-1 CNE5-2 CNC25 CNC24 CNC31 69 27 82 83 28 238 Electrical system diagram Chapter 12 RR03 2. Electrical system diagram Operation panel Touch panel Backlight LED Touch panel controller SW card CPU card Presser foot encoder 1H Presser foot motor 1H Presser foot encoder 2H Presser foot motor 2H Position marker 1H Position marker 2H Compact flash memory Head card (for 2 heads) LED Lamp 24V Power Supply To CNE1 of next head card Tension base Tension base card Sequin LED 1 TC sensor card Jump motor Hook motor Upper thread lock Oil level sensor Automatic lubrication motor Start/stop switch 2P Terminal base Main shaft encoder Color change potentiometer Color change motor ATH retraction sensor ATH solenoid Needle base beam sensor Beam sensor 2 Safety device spare 1 Safety device spare 2 Sequin air valve L Sequin air valve R Sequin air sensor Controller card Permanent counter 24 V power supply 2 (*1) 24 V power supply 1 (*1) 5 V, 12 V power supply [3-phase 200 V to 240 V] Terminal base 4P N.F. 10 A / 500 V Breaker 12.5 A LAN relay connector To personal computer Inside of operation panel To CNB4 of converter card Terminal base 4P N.F. 16 A / 250 V Breaker 12.5 A To CNC23 of controller card In case of 3-phase: 3-phase converter card In case of single-phase: Single-phase converter card LED lamp will be equipped as 1 piece per 2 heads. [Single-phase 100 V to 240 V] To the next page B To the next page A To the next page C USB relay USB memory Tension base Tension base card TC sensor card Sequin LED 2 Jump motor Hook motor Upper thread lock LAN relay connector To personal computer Voltage source capacity 2 H to 4 H: 150 W 6H to 8H: 300W *1 Speaker Sections enclosed by dotted line are options. To CN5 of CPU card Card FG Machine FG

• Cover
• Items that must be followed carefully
• 1. To use this machine safely
• 1-1. Warning
• 1-2. Caution
• 2. Warning labels
• 3. Important warning items for safe operation (UL-spec., CSA-spec.)
• 4. Inspection before starting work
• Name and the way to use of each part
• 1. Name of each part
• 2. How to use each part
• 2-1. Power switch
• 2-2. Emergency stop switch
• 2-3. Start/stop switch
• 2-4. Operation panel
• 2-5. USB port
• 2-6. LAN port
• 2-7. Tension base
• 3. Functions that must be used practically
• 3-1. To insert return stitching at start of embroidery
• 3-2. To lower / raise the presser foot
• 3-3. To notify the operator that the position of the frame is misaligned
• Screen
• 1. Basic screen
• 1-1. Main screen (Screen 1010)
• 1-2. Design selection screen (Screen 2000)
• 1-3. USB memory screen (Screen 3100)
• 1-4. Presser foot preset value saving screen
• 1-5. Data set screen
• 1-6. Needle bar selection screen (Screen 2010)
• 2. Input operation
• 2-1. To input value
• 2-2. To input character
• Explanation for operation
• 1. Turn ON the power
• 2. Prepare before embroidering
• 2-1. To set the fabric
• 2-2. To thread the machine
• 3. To input a design to machine memory
• 3-1. To input design in USB memory to machine memory
• 3-2. To input design in personal computer to machine memory
• 3-3. To input design in personal computer to machine memory (Using a bar code reader)
• 4. To decide a design to embroider (Data Setting)
• 5. To decide embroidery mode
• 5-1. To perform color change and start operation automatically
• 5-2. To decide needle bar order
• 6. Items to check
• 6-1. To check the size of design and the setting contents
• 6-2. To check the heads to be used
• 6-3. To decide the maximum speed
• 7. To move the frame to start position
• 7-1. To move the frame
• 7-2. To check if the design fits in the embroidery space (Tracing)
• 8. To start embroidering
• 8-1. Start switch/Stop switch
• 8-2. Countermeasure when thread breaks
• 8-3. Completion of embroidery
• Manual operation
• 1. To return frame, to advance frame (Frame Back, Frame Forward)
• 1-1. To switch Frame Back, Frame Forward
• 1-2. To perform Frame Back, Frame Forward (Specified by number of stitches)
• 1-3. To perform Frame Back, Frame Forward (Color change unit)
• 2. Thread trimming, color change
• 2-1. To trim thread
• 2-2. To change color
• 3. Frame travel
• 3-1. To move the frame to registered position (Frame travel to optional position)
• 3-2. To return the moved frame to the previous position (Manual offset)
• 3-3. To return the frame to the start position(Start position return)
• 3-4. To move the frame to the registered position (Offset return)
• 3-5. To make the machine memorize the frame origin (Absolute origin search)
• 3-6. Return operation when power is shut off (Power resume)
• 4. Raising and lowering of needle bar
• 4-1. To lower the needle bar
• 4-2. To raise the needle bar
• 4-3. To lower the needle bar to the lower dead point
• 5. Moving up and down of presser foot
• 5-1. To move up/down the presser foot
• 5-2. To adjust the height of the presser foot according to the fabric
• 6. Others
• 6-1. To turn ON/OFF the LED lamp
• 6-2. Machine log data acquisition
• Delete, save and edit of design
• 1. To delete design
• 1-1. To delete a design in the machine memory in one design units
• 1-2. To delete plural designs in machine memory
• 1-3. To delete a design in USB memory
• 2. To save design, to change design name
• 2-1. To write a design into USB memory (Input of the password is necessary)
• 2-2. To change the saving place of a design
• 2-3. To change the design name
• 3. To edit design
• 3-1. To specify the stitch No. to search a stitch
• 3-2. To specify the function code and search a stitch
• 3-3. To insert a stitch (Input of the password is necessary)
• 3-4. To delete a stitch (Input of the password is necessary)
• 3-5. To modify a stitch (Input of the password is necessary)
• 3-6. To delete small stitches
• 4. To copy, divide and combine design
• 4-1. To copy a design
• 4-2. To divide a design
• 4-3. To combine a design
• Convenient functions
• 1. To move the frame to the position registered
• 1-1. To move the frame automatically at start and end of embroidery (Automatic offset)
• 1-2. To delete the registered frame position (Automatic offset deletion)
• 1-3. To move frame at a desired position during embroidery (Automatic free setting offset)
• 1-4. To move the frame at the color change position during embroidery (Auto color change offset)
• 2. To change the size of a design/To change the direction of a design (Data conversion)
• 2-1. To enlarge/reduce a design
• 2-2. To rotate a design
• 2-3. To reverse a design
• 3. To embroider repeatedly (Repeat)
• 3-1. To repeat a design by specifying lengthwise or crosswise and the number to repetitions
• 3-2. To arrange a design automatically
• 3-3. To reverse a design alternately
• 4. Advanced setting of the needle bar step
• 4-1. To delete a needle bar selection setting
• 4-2. To insert a new setting in the needle bar selection setting
• 4-3. To embroider only the desired step changing the setting (Setting by step unit)
• 4-4. To replace a specified needle bar No. with another needle bar No. in a batch (Needle bar conversion)
• 5. To select working head to embroider (Head selection)
• 5-1. To set pattern No. in every needle bar step
• 5-2. To set working head for each pattern
• 5-3. Activate the odd-numbered head or the even-numbered head only.
• 6. Needle bar color
• 6-1. To change the needle bar color
• Optional device
• 1. Sequin Device
• 1-1. To raise/lower the Sequin devices on all heads together in a batch
• 1-2. To raise the Sequin devices individually
• 1-3. To perform Color Change manually
• 1-4. To replace Sequin 1 with Sequin 2 (Step unit)
• 1-5. To replace Sequin 1 with Sequin 2 (Design data in a batch)
• 2. Automatic Lubrication System
• 2-1. To operate the Lubrication System
• Parameter (Setting item)
• 1. Page P1
• 2. Page P2
• 3. Page P3
• 4. Page P4
• 5. Page P5
• 6. Page P7
• 6-1. 71 R.P.M. setting
• 6-2. 72 Stitch compensation
• 6-3. 73 Design Setting
• 6-4. 74 Frame Setting
• 6-5. 75 ATH Setting
• 6-6. 76 Stop position
• 6-7. 77 Optional device (Hardware)
• 6-8. 78 Optional device (software)
• 7. Page P8
• 7-1. 84 Password (functional limit)
• 7-2. 85 Machine adjustment
• 7-3. 86 Machine condition
• 7-4. 87 Panel setting
• Outline of functions
• 1. Condition data
• 2. Offset Frame Travel
• 2-1. Automatic Offset
• 2-2. Automatic Free-Setting Offset
• 2-3. Auto Color Change Offset
• 3. Trace
• 4. Head selection
• 4-1. Head selecting screen (Screen 2010)
• 4-2. Pattern setting screen (Screen 2015)
• Troubleshooting, maintenance
• 1. Troubleshooting
• 1-1. Stop factor (Code No.)
• 1-2. When the machine does not sew well
• 2. Maintenance
• 2-1. Cleaning
• 2-2. Lubrication
• 2-3. Greasing
• 2-4. Inspection
• 2-5. Repair
• 3. Adjustment of one-touch middle thread guide
• 3-1. Stroke adjustment of thread take-up spring
• 3-2. Tension adjustment of thread take-up spring
• 4. Adjusting height of the presser foot (Input of the password is necessary)
• 5. Upgrading the software (Input of the password is necessary)
• Appendix at the back of the manual
• 1. Specification of the machine
• 1-1. Electrical specifications
• 1-2. Ambient noise level
• 1-3. Machine weight
• 2. Electrical system diagram
• 3. Terminology