Service Documents

240 Electrical system diagram Chapter 12 RR03 Standard spec. Number Part Name HARNESS :HEAD CARD POWER SUPPLY :DC24V :1[1] HARNESS :HEAD CARD POWER SUPPLY :DC24V :2[2] HARNESS :LAN CABLE HARNESS :SERIAL COMMUNICATION :OPERA- TION PANEL VACANT NUMBER HARNESS :POWER FAILURE DETECTION HARNESS :SHUNT RELEASE HARNESS :COMMUNICATION :BETWEEN HEAD CARD HARNESS :PICKER HARNESS :START/STOP :1 [3] HARNESS :START/STOP :2 [4] HARNESS :START/STOP :3 [5] HARNESS :START/STOP :4 [6] HARNESS :ENCODER :MAIN SHAFT TIMING HARNESS :NEEDLE POSITION POTENTIOME- TER HARNESS :COLOR CHANGE ENCODER HARNESS :COLOR CHANGE MOTOR HARNESS :ATH RETRACTABLE SENSOR HARNESS :ATH SOLENOID HARNESS :EMERGENCY STOP SWITCH :RELAY HARNESS :EMERGENCY STOP SWITCH :FRONT :1[3] HARNESS :EMERGENCY STOP SWITCH :FRONT :2[4] HARNESS :EMERGENCY STOP SWITCH :REAR :1[3] HARNESS :EMERGENCY STOP SWITCH :REAR :2[4] [1] For 2 to 4H [2] For 6 to 8H [3] For switch 1 pce [4] For switch 2 pcs [5] For switch 3 pcs [6] For switch 4 pcs 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 Number Part Name HARNESS :BACKLIGHT :LCD HARNESS :OPERATION PANEL SWITCH :PANEL HARNESS :PANEL :LVDS HARNESS :TP AND USB :OPERATION PANEL SPEAKER :OPERATION PANEL HARNESS :SERIAL COMMUNICATION :OPERA- TION PANEL :RELAY HARNESS :INPUT POWER SUPPLY :SINGLE- PHASE AC :ETL-SPEC. HARNESS :BREAKER RELAY :SINGLE-PHASE AC HARNESS :NOISE FILTER INPUT :SINGLE- PHASE AC :ETL-SPEC. HARNESS :TRANSFORMER :SINGLE-PHASE AC :ETL-SPEC. HARNESS :TERMINAL BASE INPUT :TRANS- FORMER OUTPUT :SINGLE-PHASE AC HARNESS :CONVERTER CARD INPUT :SINGLE PHASE AC HARNESS :INPUT POWER SUPPLY :SINGLE- PHASE AC HARNESS :NOISE FILTER INPUT :SINGLE- PHASE AC HARNESS :TRANSFORMER INPUT :SINGLE- PHASE AC HARNESS :INPUT POWER SUPPLY :3-PHASE AC HARNESS :NOISE FILTER INPUT :3-PHASE AC HARNESS :TERMINAL BASE INPUT :3-PHASE AC HARNESS :TRANSFORMER INPUT :3-PHASE AC HARNESS :TERMINAL BASE INPUT :TRANS- FORMER OUTPUT :3-PHASE AC HARNESS :CONVERTER CARD INPUT :3-PHASE AC HARNESS :INPUT AC :12V POWER SUPPLY HARNESS :INPUT AC :24V POWER SUPPLY 1 :3- PHASE :1 [1] HARNESS :INPUT AC :24V POWER SUPPLY 1 :3- PHASE :2 [2] HARNESS :INPUT AC :24V POWER SUPPLY 1 :SINGLE-PHASE :1[1] HARNESS :INPUT AC :24V POWER SUPPLY 1 :SINGLE-PHASE :2[2] HARNESS :TERMINAL BASE INPUT :SINGLE- PHASE AC HARNESS :GROUNDING WIRE :NOISE FILTER HARNESS :OPERATION PANEL POWER SUPPLY :DC5V 12V 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26

• Cover
• Items that must be followed carefully
• 1. To use this machine safely
• 1-1. Warning
• 1-2. Caution
• 2. Warning labels
• 3. Important warning items for safe operation (UL-spec., CSA-spec.)
• 4. Inspection before starting work
• Name and the way to use of each part
• 1. Name of each part
• 2. How to use each part
• 2-1. Power switch
• 2-2. Emergency stop switch
• 2-3. Start/stop switch
• 2-4. Operation panel
• 2-5. USB port
• 2-6. LAN port
• 2-7. Tension base
• 3. Functions that must be used practically
• 3-1. To insert return stitching at start of embroidery
• 3-2. To lower / raise the presser foot
• 3-3. To notify the operator that the position of the frame is misaligned
• Screen
• 1. Basic screen
• 1-1. Main screen (Screen 1010)
• 1-2. Design selection screen (Screen 2000)
• 1-3. USB memory screen (Screen 3100)
• 1-4. Presser foot preset value saving screen
• 1-5. Data set screen
• 1-6. Needle bar selection screen (Screen 2010)
• 2. Input operation
• 2-1. To input value
• 2-2. To input character
• Explanation for operation
• 1. Turn ON the power
• 2. Prepare before embroidering
• 2-1. To set the fabric
• 2-2. To thread the machine
• 3. To input a design to machine memory
• 3-1. To input design in USB memory to machine memory
• 3-2. To input design in personal computer to machine memory
• 3-3. To input design in personal computer to machine memory (Using a bar code reader)
• 4. To decide a design to embroider (Data Setting)
• 5. To decide embroidery mode
• 5-1. To perform color change and start operation automatically
• 5-2. To decide needle bar order
• 6. Items to check
• 6-1. To check the size of design and the setting contents
• 6-2. To check the heads to be used
• 6-3. To decide the maximum speed
• 7. To move the frame to start position
• 7-1. To move the frame
• 7-2. To check if the design fits in the embroidery space (Tracing)
• 8. To start embroidering
• 8-1. Start switch/Stop switch
• 8-2. Countermeasure when thread breaks
• 8-3. Completion of embroidery
• Manual operation
• 1. To return frame, to advance frame (Frame Back, Frame Forward)
• 1-1. To switch Frame Back, Frame Forward
• 1-2. To perform Frame Back, Frame Forward (Specified by number of stitches)
• 1-3. To perform Frame Back, Frame Forward (Color change unit)
• 2. Thread trimming, color change
• 2-1. To trim thread
• 2-2. To change color
• 3. Frame travel
• 3-1. To move the frame to registered position (Frame travel to optional position)
• 3-2. To return the moved frame to the previous position (Manual offset)
• 3-3. To return the frame to the start position(Start position return)
• 3-4. To move the frame to the registered position (Offset return)
• 3-5. To make the machine memorize the frame origin (Absolute origin search)
• 3-6. Return operation when power is shut off (Power resume)
• 4. Raising and lowering of needle bar
• 4-1. To lower the needle bar
• 4-2. To raise the needle bar
• 4-3. To lower the needle bar to the lower dead point
• 5. Moving up and down of presser foot
• 5-1. To move up/down the presser foot
• 5-2. To adjust the height of the presser foot according to the fabric
• 6. Others
• 6-1. To turn ON/OFF the LED lamp
• 6-2. Machine log data acquisition
• Delete, save and edit of design
• 1. To delete design
• 1-1. To delete a design in the machine memory in one design units
• 1-2. To delete plural designs in machine memory
• 1-3. To delete a design in USB memory
• 2. To save design, to change design name
• 2-1. To write a design into USB memory (Input of the password is necessary)
• 2-2. To change the saving place of a design
• 2-3. To change the design name
• 3. To edit design
• 3-1. To specify the stitch No. to search a stitch
• 3-2. To specify the function code and search a stitch
• 3-3. To insert a stitch (Input of the password is necessary)
• 3-4. To delete a stitch (Input of the password is necessary)
• 3-5. To modify a stitch (Input of the password is necessary)
• 3-6. To delete small stitches
• 4. To copy, divide and combine design
• 4-1. To copy a design
• 4-2. To divide a design
• 4-3. To combine a design
• Convenient functions
• 1. To move the frame to the position registered
• 1-1. To move the frame automatically at start and end of embroidery (Automatic offset)
• 1-2. To delete the registered frame position (Automatic offset deletion)
• 1-3. To move frame at a desired position during embroidery (Automatic free setting offset)
• 1-4. To move the frame at the color change position during embroidery (Auto color change offset)
• 2. To change the size of a design/To change the direction of a design (Data conversion)
• 2-1. To enlarge/reduce a design
• 2-2. To rotate a design
• 2-3. To reverse a design
• 3. To embroider repeatedly (Repeat)
• 3-1. To repeat a design by specifying lengthwise or crosswise and the number to repetitions
• 3-2. To arrange a design automatically
• 3-3. To reverse a design alternately
• 4. Advanced setting of the needle bar step
• 4-1. To delete a needle bar selection setting
• 4-2. To insert a new setting in the needle bar selection setting
• 4-3. To embroider only the desired step changing the setting (Setting by step unit)
• 4-4. To replace a specified needle bar No. with another needle bar No. in a batch (Needle bar conversion)
• 5. To select working head to embroider (Head selection)
• 5-1. To set pattern No. in every needle bar step
• 5-2. To set working head for each pattern
• 5-3. Activate the odd-numbered head or the even-numbered head only.
• 6. Needle bar color
• 6-1. To change the needle bar color
• Optional device
• 1. Sequin Device
• 1-1. To raise/lower the Sequin devices on all heads together in a batch
• 1-2. To raise the Sequin devices individually
• 1-3. To perform Color Change manually
• 1-4. To replace Sequin 1 with Sequin 2 (Step unit)
• 1-5. To replace Sequin 1 with Sequin 2 (Design data in a batch)
• 2. Automatic Lubrication System
• 2-1. To operate the Lubrication System
• Parameter (Setting item)
• 1. Page P1
• 2. Page P2
• 3. Page P3
• 4. Page P4
• 5. Page P5
• 6. Page P7
• 6-1. 71 R.P.M. setting
• 6-2. 72 Stitch compensation
• 6-3. 73 Design Setting
• 6-4. 74 Frame Setting
• 6-5. 75 ATH Setting
• 6-6. 76 Stop position
• 6-7. 77 Optional device (Hardware)
• 6-8. 78 Optional device (software)
• 7. Page P8
• 7-1. 84 Password (functional limit)
• 7-2. 85 Machine adjustment
• 7-3. 86 Machine condition
• 7-4. 87 Panel setting
• Outline of functions
• 1. Condition data
• 2. Offset Frame Travel
• 2-1. Automatic Offset
• 2-2. Automatic Free-Setting Offset
• 2-3. Auto Color Change Offset
• 3. Trace
• 4. Head selection
• 4-1. Head selecting screen (Screen 2010)
• 4-2. Pattern setting screen (Screen 2015)
• Troubleshooting, maintenance
• 1. Troubleshooting
• 1-1. Stop factor (Code No.)
• 1-2. When the machine does not sew well
• 2. Maintenance
• 2-1. Cleaning
• 2-2. Lubrication
• 2-3. Greasing
• 2-4. Inspection
• 2-5. Repair
• 3. Adjustment of one-touch middle thread guide
• 3-1. Stroke adjustment of thread take-up spring
• 3-2. Tension adjustment of thread take-up spring
• 4. Adjusting height of the presser foot (Input of the password is necessary)
• 5. Upgrading the software (Input of the password is necessary)
• Appendix at the back of the manual
• 1. Specification of the machine
• 1-1. Electrical specifications
• 1-2. Ambient noise level
• 1-3. Machine weight
• 2. Electrical system diagram
• 3. Terminology