Service Documents

209 Chapter 11 Troubleshooting 2B3 Data found in end code Data is found in end code. Delete "X/Y moving amount of the end code" of the design data. 2B4 Function code error Function code error occurred. There is a function code that is not defined. Correct the design data. 2B7 Data set incomplete Data set is not completed. Operate the machine after setting the data of embroidery design. 2B8 Frame Forward limit over. Frame Forward exceeded available range. Frame Forward is not available beyond the current stitch count. 2B9 Memory write error Cannot write data onto memory. Check and replace CPU card/operation panel. 2BA Memory capacity exceeded Free space of memory is insufficient. Increase the free space of memory by removing unnecessary designs in the designs registered in the memory (after taking the backup if needed). 2BB Frame Back limit over Frame Back exceeded available range. Frame Back is not available before the current stitch count. 2BC Design No. error Design No. cannot be found. Not editable due to data setting. Design is not registered in memory. Edit the design you wish to edit after the data set of the design. Register the design to the memory. 2BE Incorrect function code segment Start/end codes are not registered in a pair for the function which has start/end. Modify/set the design again so that the codes of start/end become a pair. 2BF Memory read error Memory cannot be read. Check and replace CPU card/operation panel. 2C1 Insufficient program setting Operate after coming out of parameter setting screen/the other setting screens/manual operation screen. 2C7 Password requested Password is requested. The input password is wrong. Input the password. 2CE Stop by safety device Machine was stopped by the stop signal from the safety device. After confirming safety, continue the operation of machine if needed. 2E2 Air pressure error Air pressure has become lower than the standard level. Check/adjust the pressure of air supplying. 2E3 Power failure during operation The power supply was shut off during main shaft operation. Turn ON the main power and perform the operation of power resume. 311- Encoder A signal error Check the encoder or encoder signal lines. Check the excitation of the main shaft driver. Cord Stop factor Corrective Action ** QS08

• Cover
• Items that must be followed carefully
• 1. To use this machine safely
• 1-1. Warning
• 1-2. Caution
• 2. Warning labels
• 3. Important warning items for safe operation (UL-spec., CSA-spec.)
• 4. Inspection before starting work
• Name and the way to use of each part
• 1. Name of each part
• 2. How to use each part
• 2-1. Power switch
• 2-2. Emergency stop switch
• 2-3. Start/stop switch
• 2-4. Operation panel
• 2-5. USB port
• 2-6. LAN port
• 2-7. Tension base
• 3. Functions that must be used practically
• 3-1. To insert return stitching at start of embroidery
• 3-2. To lower / raise the presser foot
• 3-3. To notify the operator that the position of the frame is misaligned
• Screen
• 1. Basic screen
• 1-1. Main screen (Screen 1010)
• 1-2. Design selection screen (Screen 2000)
• 1-3. USB memory screen (Screen 3100)
• 1-4. Presser foot preset value saving screen
• 1-5. Data set screen
• 1-6. Needle bar selection screen (Screen 2010)
• 2. Input operation
• 2-1. To input value
• 2-2. To input character
• Explanation for operation
• 1. Turn ON the power
• 2. Prepare before embroidering
• 2-1. To set the fabric
• 2-2. To thread the machine
• 3. To input a design to machine memory
• 3-1. To input design in USB memory to machine memory
• 3-2. To input design in personal computer to machine memory
• 3-3. To input design in personal computer to machine memory (Using a bar code reader)
• 4. To decide a design to embroider (Data Setting)
• 5. To decide embroidery mode
• 5-1. To perform color change and start operation automatically
• 5-2. To decide needle bar order
• 6. Items to check
• 6-1. To check the size of design and the setting contents
• 6-2. To check the heads to be used
• 6-3. To decide the maximum speed
• 7. To move the frame to start position
• 7-1. To move the frame
• 7-2. To check if the design fits in the embroidery space (Tracing)
• 8. To start embroidering
• 8-1. Start switch/Stop switch
• 8-2. Countermeasure when thread breaks
• 8-3. Completion of embroidery
• Manual operation
• 1. To return frame, to advance frame (Frame Back, Frame Forward)
• 1-1. To switch Frame Back, Frame Forward
• 1-2. To perform Frame Back, Frame Forward (Specified by number of stitches)
• 1-3. To perform Frame Back, Frame Forward (Color change unit)
• 2. Thread trimming, color change
• 2-1. To trim thread
• 2-2. To change color
• 3. Frame travel
• 3-1. To move the frame to registered position (Frame travel to optional position)
• 3-2. To return the moved frame to the previous position (Manual offset)
• 3-3. To return the frame to the start position(Start position return)
• 3-4. To move the frame to the registered position (Offset return)
• 3-5. To make the machine memorize the frame origin (Absolute origin search)
• 3-6. Return operation when power is shut off (Power resume)
• 4. Raising and lowering of needle bar
• 4-1. To lower the needle bar
• 4-2. To raise the needle bar
• 4-3. To lower the needle bar to the lower dead point
• 5. Moving up and down of presser foot
• 5-1. To move up/down the presser foot
• 5-2. To adjust the height of the presser foot according to the fabric
• 6. Others
• 6-1. To turn ON/OFF the LED lamp
• 6-2. Machine log data acquisition
• Delete, save and edit of design
• 1. To delete design
• 1-1. To delete a design in the machine memory in one design units
• 1-2. To delete plural designs in machine memory
• 1-3. To delete a design in USB memory
• 2. To save design, to change design name
• 2-1. To write a design into USB memory (Input of the password is necessary)
• 2-2. To change the saving place of a design
• 2-3. To change the design name
• 3. To edit design
• 3-1. To specify the stitch No. to search a stitch
• 3-2. To specify the function code and search a stitch
• 3-3. To insert a stitch (Input of the password is necessary)
• 3-4. To delete a stitch (Input of the password is necessary)
• 3-5. To modify a stitch (Input of the password is necessary)
• 3-6. To delete small stitches
• 4. To copy, divide and combine design
• 4-1. To copy a design
• 4-2. To divide a design
• 4-3. To combine a design
• Convenient functions
• 1. To move the frame to the position registered
• 1-1. To move the frame automatically at start and end of embroidery (Automatic offset)
• 1-2. To delete the registered frame position (Automatic offset deletion)
• 1-3. To move frame at a desired position during embroidery (Automatic free setting offset)
• 1-4. To move the frame at the color change position during embroidery (Auto color change offset)
• 2. To change the size of a design/To change the direction of a design (Data conversion)
• 2-1. To enlarge/reduce a design
• 2-2. To rotate a design
• 2-3. To reverse a design
• 3. To embroider repeatedly (Repeat)
• 3-1. To repeat a design by specifying lengthwise or crosswise and the number to repetitions
• 3-2. To arrange a design automatically
• 3-3. To reverse a design alternately
• 4. Advanced setting of the needle bar step
• 4-1. To delete a needle bar selection setting
• 4-2. To insert a new setting in the needle bar selection setting
• 4-3. To embroider only the desired step changing the setting (Setting by step unit)
• 4-4. To replace a specified needle bar No. with another needle bar No. in a batch (Needle bar conversion)
• 5. To select working head to embroider (Head selection)
• 5-1. To set pattern No. in every needle bar step
• 5-2. To set working head for each pattern
• 5-3. Activate the odd-numbered head or the even-numbered head only.
• 6. Needle bar color
• 6-1. To change the needle bar color
• Optional device
• 1. Sequin Device
• 1-1. To raise/lower the Sequin devices on all heads together in a batch
• 1-2. To raise the Sequin devices individually
• 1-3. To perform Color Change manually
• 1-4. To replace Sequin 1 with Sequin 2 (Step unit)
• 1-5. To replace Sequin 1 with Sequin 2 (Design data in a batch)
• 2. Automatic Lubrication System
• 2-1. To operate the Lubrication System
• Parameter (Setting item)
• 1. Page P1
• 2. Page P2
• 3. Page P3
• 4. Page P4
• 5. Page P5
• 6. Page P7
• 6-1. 71 R.P.M. setting
• 6-2. 72 Stitch compensation
• 6-3. 73 Design Setting
• 6-4. 74 Frame Setting
• 6-5. 75 ATH Setting
• 6-6. 76 Stop position
• 6-7. 77 Optional device (Hardware)
• 6-8. 78 Optional device (software)
• 7. Page P8
• 7-1. 84 Password (functional limit)
• 7-2. 85 Machine adjustment
• 7-3. 86 Machine condition
• 7-4. 87 Panel setting
• Outline of functions
• 1. Condition data
• 2. Offset Frame Travel
• 2-1. Automatic Offset
• 2-2. Automatic Free-Setting Offset
• 2-3. Auto Color Change Offset
• 3. Trace
• 4. Head selection
• 4-1. Head selecting screen (Screen 2010)
• 4-2. Pattern setting screen (Screen 2015)
• Troubleshooting, maintenance
• 1. Troubleshooting
• 1-1. Stop factor (Code No.)
• 1-2. When the machine does not sew well
• 2. Maintenance
• 2-1. Cleaning
• 2-2. Lubrication
• 2-3. Greasing
• 2-4. Inspection
• 2-5. Repair
• 3. Adjustment of one-touch middle thread guide
• 3-1. Stroke adjustment of thread take-up spring
• 3-2. Tension adjustment of thread take-up spring
• 4. Adjusting height of the presser foot (Input of the password is necessary)
• 5. Upgrading the software (Input of the password is necessary)
• Appendix at the back of the manual
• 1. Specification of the machine
• 1-1. Electrical specifications
• 1-2. Ambient noise level
• 1-3. Machine weight
• 2. Electrical system diagram
• 3. Terminology